New first gear stop rivet |
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Fit the synchro sleeve and the rivet into the operating sleeve. Place the asembly on a piece of hardwood or aluminium sheet on a firm surface (a concrete floor is good place!) Then with two small narrow cold chisels, or a flat blade screwdriver and a narrow cold chisel, deform the rivet shank with a hammer. |
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Now remove the synchro sleeve from the operating sleeve. Place the synchro sleeve in a vice and carefully file the top of the rivet head by a very small amount, testing it as you go until it slides without binding under the relieved tooth in the operating sleeve. |
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